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- Integrated Passive Thermal Protection for Extreme Aerospace & Defense Missions
Redefining Thermal Management from < -215°C to +550°C
AstroShield-X™ is a patent-pending, ultra-lightweight, multifunctional material system engineered to protect advanced systems from extreme thermal swings, fire risk, EMI, and radiation—in one thin, flexible layer.
AstroShield-X™ is now ready for broader aerospace, defense, and next-generation EV platforms
The Problem
Modern aerospace and defense platforms face rising complexity in managing:
⦁ Thermal extremes across orbital, lunar, or atmospheric boundaries
⦁ Fire and thermal runaway risks in high-energy storage systems
⦁ Bulk, weight, and power draw of legacy thermal + EMI + fire protection systems
⦁ Thermal fluctuations can cause battery degradation, shortened lifetimes, and failures
These risks demand a solution that is passive, integrated, and weight-efficient.
The AstroShield-X™ Solution
A single material system delivering:
⦁ Passive thermal protection from < -215°C to +550°C
⦁ Built-in EMI shielding, fire retardancy, and radiation protection
⦁ PCM-based dynamic thermal buffering
⦁ Lightweight, flexible, ultra-thin architecture
⦁ No external power required
AstroShield-X™ outperforms the function of several products, including:
⦁ PCM panels
⦁ Aerogels
⦁ EMI meshes
⦁ Firewraps
… and replaces them with one multifunctional layer.
Core Product Capabilities
Prevents thermal runaway with up to 80% reduction in fire risk
Reduces peak temperatures by up to 50%
Reduces cooling system size and weight
Scalable from battery cell to spacecraft subsystems
Tested from cryogenic to high-heat extremes
Selected Use Case Scenarios
- Lunar Battery Protection: Cryogenic Defense for Moon Missions
AstroShield-X™ ensures battery stability during prolonged -150°C lunar nights—reducing dependence on bulky active heating systems and enabling longer mission durations.
- Satellite Electronics Thermal Buffer
During orbital sun/shadow transitions, AstroShield-X™ buffers high thermal swings while providing built-in EMI protection—smoothing the transition and enhancing component life.
- High-Altitude UAV Thermal Protection
At altitudes >60,000 ft, AstroShield-X™ insulates avionics and battery systems passively, enabling longer loiter times and eliminating complex cooling loops.
- Dual-Climate EV Battery Protection
From Arctic cold to desert heat, AstroShield-X™ reduces EV battery pack temperature spikes and thermal gradient stresses—cutting fire risk, simplifying cooling, and extending battery life.
- Power Electronics in Defense Systems
Retrofit-friendly solution for heat-sensitive electronics in enclosed, mobile ground and air systems. AstroShield-X™ reduces active cooling dependency and meets MIL-STD reliability targets.
Core Product Capabilities
Notes on Product Sales Tier
- Standard material sheets or cut-to-spec samples available for qualified engineering evaluations
- Optional: Add-on for custom lamination, integration support, or environmental testing
- Samples come with application and safety datasheets + integration guidance
- Volume pricing and pilot deployment batches available upon request
What Makes AstroShield-X™ Unique
Built from space-proven AstroShield™ technology
Multifunctional: Thermal + EMI + Fire + Radiation
Eliminates need for disjointed insulation layers
Tested, not theoretical—validated with real R&D experiments and performance metrics
Interested in a Custom Pilot or Technical Review?
We offer:
- Technical presentations & simulated test conditions.
- Experimental R&D reports & design feasibility packs
At SmartEnergi, we are revolutionizing the world of Energy and Technology with our innovative solutions for advanced batteries, supercapacitors, thermal management, advanced radiation shielding, game-changing cooling solution, and electric power generation products.
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Contact Info
SmartEnergi Corp
235 Peachtree St, NE
Suite 402
Atlanta, GA 30303 USA